About Bolly Aviation

Bolly Aviation is 100% Australian owned and operated and has been in the aerospace industry for over 25 years, designing and manufacturing carbon composite components.

A history of quality

With a history dating back to the mid 1970s, Bolly Aviation has come a long way in the manufacture, design and development of aviation and composite products. Starting as Bolly Props in 1978 manufacturing propellers, Craig Jones and Peter Tapp, who were both once employees, took over Bolly Products and renamed the company as Bolly Aviation in 2009.

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After closing down all China operations and returning it to Australia in 2011, the factory was relocated to a larger location at Calvin Grove Airfield, where it now resides.  Occupying three buildings, Bolly Aviation has approximately 1,900 square metres of factory floor space, equipped with 5 axis CNC mill, Lathe and anodising facilities. With these state of the art facilities, Bolly is now able to design and manufacture all components in house.  Bolly Aviation are pleased to advise that we have passed the ASTM F2506-10 on the Bolly Series 3 Propeller for LSA air craft – evidence of our quality workmanship!

Bolly Composites – the next generation of composite rifle stocks

Utilising our experience in modern aerospace engineering, Bolly Aviation has now begun developing the next generation of composite rifle stocks. Bolly Aviation Composite Stocks are designed by shooters, for shooters. These light weight competition grade stocks are 100% weather proof and the most rigid in their class. See our Bolly Composites website NOW for more information.

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      Bolly Props Australia

      HomeIcon Hanger 1 Calvin Grove Airfield

       Virginia South Australia 5120


      EmailIcon

       bolly@bollyaviation.com.au


      WebIcon

       www.bollyaviation.com.au


      PhoneIcon +61 8 8380 8396


      FaxIcon +61 8 8380 9083


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      Follow Us On Facebook

      Propellers & Pitch Gauge

      propilerpageBolly Optima Series Propellers are perhaps the best range sports aviation propellers available. We started with a clean sheet and designed the best prop we could. Using the latest in design and construction techniques.

      The Design: is from 25 years of design experience combined with computer analysis and computer aided drawing. Available in 5 Series (types) of propellers for many different applications from 15hp to 180hp.

      The Construction: CNC Milled tooling for optimum accuracy. Genuine Carbon Fibre-Epoxy construction. Unbelievably light and strong .All metal components are CNC machined from aviation grade alloys to exacting tolerances.

      All Optima series blades now feature our DuraTuff leading edge. And the series 5 with its full-length Dura-Tuff protection. Incredibly smooth, Incredibly Quiet, Incredibly Powerful, Incredibly Efficient, Incredibly tough. The result of this process is the Bolly Optima Series range of propellers. You deserve the best in propellers. and here they are. Click links below:

      Bolly Pitch Gauge

      Yes we have finally made a pitch Gauge! The Bolly Pitch Gauge is a multi function Pitch Gauge, and comes with a full colour instruction manual and carry bag.

      sport_imgBolly Brolga Range – Sport & Magnum

      Good news for Brolga customers Bolly is proud to introduce the Brolga Sports and Magnum Prop. After the original Brolga Prop been discontinued. The Bolly design team are proud of their latest creation. The Brolga Sports, and Brolga Magnum. The Brolga range is a low cost high performance ground adjustable Prop, with many advantages and options.

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      Bolly Optima Series

      Bolly Optima Series Information: All Series 2,3 & 4 blades are sold as digital weight matched component sets, although the user is responsible for the Final balance of the assembled unit. Our Digital Weight number takes into account the blade weight and C of G. All BOS components are manufactured with appropriate documentation. Please note we always quote our prop pitch as per actual geometrical pitch at it’s most common size. The common practice of quoting blade angles is useless information, unless giving the radius and a scientific calculator at the same time. 

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      News & Specials

      Service Centre

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      Bolly Products are backed by their Service and Repair Centre.

      Please contact one of our friendly service centre staff for any maintenance, repairs or advice.

      Below are some examples of services and price

      Type Description Price Range
      Tip Repair Minor Tip Repair without the need to re Dur-Tuff the Blade $20 to $70
      Tip Repair Major Tip repair with the need to Re Dura-Tuff the Blade $100 to $170
      Dura-Tuff Retro fit or replace damaged Dura-Tuff $99.00
      Remold Full Remold of a Propeller Blade $99.00
      Remold & Re Dura-Tuff Full Remold and replaced Dura-Tuff $190.00
      Balance Check weight & balance & Re balance Blades as needed No charge

      Bolly Aviation understands the urgency of Pilots wanting their Aircraft back in the air especially flying schools, so fast turnaround times are our priority.

      Composite Stocks

      CLICK HERE TO VISIT: bollycompositestocks.com

      Photo Gallery

      Bolly Propellers

      Bolly Rifles





      Spinners

      spinner4We can offer pilots our Kevlar Reinforced all glass composite Spinners with matching Backing Plates, all finished in white Polyester Gel Coat. Our Spinners were designed fully in-house which complements our full range of hubs and is sure to impress. Available in 240mm and 265mm.

      For just $399.00 inc GST.

      Or $198.00 when purchasing any 2, 3 or 4 blade prop.

      Included in the Spinner kit is the Spinner, Backing Plate and all Hardware.

      OEM

      OEM  What we can do for you

      Bolly Aviation have a reputation for providing high quality, state of the art products and services to leading aircraft and composite manufacturers around Australia and the world.

      We understand the importance of quality and safety, so you can rely on Bolly Aviation to create the perfect product for you and your customers.

      Bolly Aviation – Quality you can trust

      Bolly Aviation are 100% Australian owned and operated, and you can feel confident when putting your name on our products.

      We provide graphic design services and can overlay your own branding to suit your needs.

      With proven experience in all aspects of composite and propeller production, Bolly Aviation are able to provide a number of services to enhance your production process:

      • Concept
      • Drawings
      • CAD design
      • Mould Making
      • 5 Axis
      • CNC
      • Production

      Bolly Aviation’s satisfied customers

      Bolly Aviation are pleased to be able to boast of our achievements in the field of aeronautics and composite production, and can be evidenced by the products and services we have provided to numerous top manufacturers around the world, including:

      Airlift Hover Craft

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      Bolly Aviation is currently manufacturing the propulsion fan units for Airlift, from Design to finished product.

      Jabiru Aircraft

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      Bolly Aviation manufactures the Jabiru Scimitar Propeller Blades

      Aerochute IND

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      Bolly Aviation Manufactures the Aerochute Propellers for the 503 and 582 Aerochutes.

      Superloc Racing Team

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      Bolly Aviation is involved design, Manufacturing and repair of Super Car Body Panels including the Lamborghini and GT 40.

      Dronemetrex

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      Air Mapping UAV. Bolly Aviation gave assistance.

      Aerosonde

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      USA based.  Weather and Military use UAV, Bolly Aviation Designed and Manufactured the Propellers.

      Croplands

      Agricultural Spray Units. Bolly Aviation assisted in the design of the fan spray units.

      Minelab

      Metal Detectors. Bolly Aviation manufactured the composite parts of the detectors

      Western Gecko

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      USA based. Bolly Aviation manufactured propellers for 500HP Air Boats (Swamp Boats)

      Parjet

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      UK based. Bolly Aviation manufactured the Propellers.

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      JPD

      Bolly Aviation assisted in prototyping Airport check in device.

       

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